HaynesPro Owners Manual

HaynesPro Owners Manual

HaynesPro® WorkshopData™ OwnersWorkshop Manual Set-up and vehicle selection | Maintenance | Repair | Electronics and VESA™

6 May 2020

HaynesPro® WorkshopData™ OwnersWorkshop Manual

Contents

Contents Chapter 1 – Set-up and vehicle selection

SETTINGS (GETTING STARTED)

7

X Subscription expiry

7

X User management

7

X Preferences, including service schedule task ordering

9

• Regional settings

9

• “Show maintenance schedules”

10

• “Show detailed maintenance descriptions”

11

• “Show OEM codes”

12

• Setting the labour and tax rates

13

VEHICLE SELECTION

14

X View options

14

X Vehicle selection

14

• Search options

14

• Last selected vehicles

16

• Vehicle descriptions

16

• Vehicle Variant

19

UPDATE TAGS

20

HaynesPro® WorkshopData™ OwnersWorkshop Manual

Contents

Chapter 2 – Maintenance

MAINTENANCE SCHEDULES

22

X Quick selection

22

X Selecting the correct schedule

22

• Schedule guidance

22

• Part replacement intervals -

23

• Estimates

24

• Additional work

25

• Combining more than one interval

26

X Maintenance procedures

26

X Information links

27

X Schedule print-out

28

X General inspection sheets

29

X Service indicator reset

30

X Manufacturer Recalls

31

HaynesPro® WorkshopData™ OwnersWorkshop Manual

Contents

Chapter 3 – Repair

NAVIGATION

33

X Overview screen

33

X Repair data screen

34

X Hot links

35

REPAIR DATA

36

X Adjustment Data

36

X Repair Times

36

• General

36

• Searching

37

• Overlap times

38

• Cost estimate

39

• General (average) times

40

X Lubricants and Fluids

40

X Repair manuals

41

• ADAS

42

• Trim removal

43

• Turbo charger removal/installation

44

X Technical drawings

46

HaynesPro® WorkshopData™ OwnersWorkshop Manual

Contents

Chapter 4 – Electronics and VESA™

OVERVIEW

49

X Description

49

X Circuit diagrams

49

• Individual component diagrams

49

• Complete (comfort) diagrams

50

• Navigation

50

X Component locations, Fuses & Relays

54

X Fault codes

56

X SmartPACK

57

VESA™ (VEHICLE ELECTRONICS SMART ASSISTANT)

59

X Step 1.

59

X Step 2.

59

X Step 3.

60

X Step 4.

62

X Step 5.

64

X Step 6.

65

• Scenario 1.

65

• Scenario 2.

66

X General

67

HaynesPro® WorkshopData™ OwnersWorkshop Manual

Chapter 1 - Set-up and vehicle selection

Chapter 1 - Set-up and vehicle selection

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Chapter 1 - Set-up and vehicle selection

SETTINGS (GETTING STARTED) X Subscription expiry The user can check their licence expiry/subscription renewal date here.

X User management „ Up to 3 additional users may be added. „ Only the master (Admin) login can see “manage users”. „ You can remove and recreate users. „ You can change passwords for each user. „ User name must be unique. „ Email address must be unique and a valid format. „ The system does not send an email to a newly created user.

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Chapter 1 - Set-up and vehicle selection

The master (admin) login can change their password by going into “Preferences”

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Chapter 1 - Set-up and vehicle selection

X Preferences, including service schedule task ordering

• Regional settings The user needs to make sure the correct country is selected, this dictates the currency and if applicable, a registration number plate look-up.

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Chapter 1 - Set-up and vehicle selection

• “Show maintenance schedules” Select either “Location based” or “Subject based” “Location based” sequences the maintenance schedules in a location order, for example “under the vehicle”

“Subject based” sequences the maintenance schedules in subject order, for example “brakes”

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Chapter 1 - Set-up and vehicle selection

• “Show detailed maintenance descriptions” With this ticked the user will see sub-tasks, with it unticked the user will only see the main tasks. This is also the same for printing. Ticked

Unticked

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Chapter 1 - Set-up and vehicle selection

• “Show OEM codes” With this ticked the associated OEM codes for the service or operation are displayed. This can be important for fleet work authorisation.

Unticked

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Chapter 1 - Set-up and vehicle selection

• Setting the labour and tax rates The user can enter up to three labour and tax rates. These can be selected when creating an estimate. Note: it doesn’t matter what the labour rates are titled, it does not appear on the estimate.

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Chapter 1 - Set-up and vehicle selection

VEHICLE SELECTION X View options

The user can change the vehicle selection view by selecting the icons in the right hand top menu bar. The left icon enables favourite manufacturers to be pinned to the top, the middle icon displays larger manufac- turers’ logos (especially good for mobile), and the icon on the right displays the logos smaller.

X Vehicle selection • Search options

If the region is set to "United Kingdom", users can use the VRM search box.

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Chapter 1 - Set-up and vehicle selection

With the “All” selected, any text keyed in will be searched within all search categories and vehicle model descriptions.

Selecting one of the search categories first will restrict the search to just that category.

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Chapter 1 - Set-up and vehicle selection

• Last selected vehicles Only the last 10 vehicles selected can be viewed.

• Vehicle descriptions Vehicle descriptions - are broken down into: „ Make (manufacturer) „ Model group „ Model range including body code, where applicable „ Engine, facelift where applicable Make (manufacturer) Can be viewed in three ways; large logos, small logos or with favourite manufacturers pinned to the top bar.

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Chapter 1 - Set-up and vehicle selection

Model group Can be displayed in two ways. All new vehicles images are drawn in-house and all the old pictures will be replaced. The image will be of the latest model range within the model group.

Model range A new and separate model range is normally created when the manufacturer allocates a new body code, this doesn’t usually include facelifts. Each model range has a bespoke image.

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Chapter 1 - Set-up and vehicle selection

Each model range has an image displaying the vehicle id locations

Engine This is usually defined as a separate engine code but can also be further split with power output and build year including facelifts. The list of engines can be easily filtered by using the default fuel type buttons, or by using the text search box. Each of the five columns can be sorted alphabetically and numerically by clicking the column header.

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Chapter 1 - Set-up and vehicle selection

• Vehicle Variant After selecting a vehicle, the user may have a choice of the “Vehicle variant”. The variant will typically be a body style; Estate, Saloon etc.

Note: the vehicle variant only affects the information the user receives in the Repair Times

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Chapter 1 - Set-up and vehicle selection

UPDATE TAGS New vehicle

New or updated information

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Chapter 2 - Maintenance

Chapter 2 - Maintenance

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Chapter 2 - Maintenance

MAINTENANCE SCHEDULES X Quick selection

The user can select a schedule directly from the “Overview” page.

X Selecting the correct schedule Clicking the “Maintenance” button, the user will have available all the maintenance information on one screen. • Schedule guidance Where the manufacturer offers different service regimes for a vehicle it is recommended that the user reads the “General guidance”. This section clarifies the different regimes .

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Chapter 2 - Maintenance

• Part replacement intervals - To establish the required service the user may need to ask the vehicle owner when certain parts were last changed. For example, brake fluid. The user can use the “Service item intervals” feature to quickly see the service interval of each service part. This will help in deciding the best service to undertake.

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Chapter 2 - Maintenance

• Estimates With a service selected, the user can see the parts that are required to be replaced as standard and any additional work that may be required. „ “Standard time” – this is the time the VM has allowed for the selected standard service with no additional work. „ “Part required” – displays a list of the parts that need replacing during the standard service. „ “Additional work” – displays a list of jobs and the corresponding time that do not fit into a standard service interval and therefore must be selected additionally.

Clicking the “Add to Cost Estimate” button adds all the standard parts and any additional work to the estimate.

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Chapter 2 - Maintenance

To return from the Estimate, click the symbol below on the Estimate screen.

• Additional work To select an additional job, click the “+” symbol. The time and any parts associated with the job can be added to the estimate by clicking the “Add to Cost Estimate” or if the estimate has already been created, “Update Cost Estimate”

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Chapter 2 - Maintenance

Any additional job selected will automatically be added to the schedule.

• Combining more than one interval For some vehicles, it will be necessary to select more than one service interval and combine it into one schedule. Where this is necessary, tick boxes will be displayed to the right of each schedule. Tick the appropriate boxes and click “Continue”.

X Maintenance procedures Here the user will find all applicable instructions for service related procedures.

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Chapter 2 - Maintenance

X Information links Supportive and relevant data can be displayed by clicking any of the icons on the service schedule.

The user can return to the schedule by clicking the “x” icon on the top right of the window.

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Chapter 2 - Maintenance

X Schedule print-out The user can choose to either print a workshop or a customer version of the maintenance sheet

AUDI A7 45 TDI (DDVF) 2018 - ...

May 07, 2020

Maintenance

Customer details Name

Sander Pols

Address

Bussumseweg 12

Post code

1908

Number Plate

City

Bussum

Mileage

90,000 KM/72 MONTHS Maintenance schedule based on manufacturer recommendations.

STANDARD TIME

EXTRA TIME

TOTAL TIME (H)

1.70

0.00

1.70

Notes

Engine Renew the engine oil *

Engine sump, including filter

6.1 (l)

Engine oil drain plug (Renew the seal)

30 (Nm)

Renew the oil filter *

Oil filter (Renew the seal)

25 (Nm)

Check for oil leaks * Check the engine for damage * Check the wiring looms in the engine compartment for damage, wear and chafing * Check the fuel lines, hoses and connections for leaks and damage * Clean the plenum chamber (and clean the drain holes;) Cooling system: check for leaks. Check the level and anti-freeze strength; correct if necessary * Transmission Differential(s): check for leaks Check the transmission for damage * CV joint boots: check for damage and leaks * Drive shafts: check the condition * Steering Check the steering assembly for damage, leaks and wear * Steering ball joints: check for damage and play * Steering assembly boots: check for damage and leaks * Brakes Check the brake pad thickness * Check the brake lines, hoses and connections for leaks and damage * Suspension, wheels and tyres Check the tread depth and wear pattern on all the tyres, including the spare Check the tyre pressures; adjust if necessary (including the spare tyre;) Reset the tyre pressure monitoring system * Check the tyre sealant can expiry date * Check the tyre sealant can/repair kit * Suspension: check for damage and wear Check the condition of the suspension protective boots Ball joints: check the condition * Electrical System Check/clean the battery connections Check the battery charge, using an appropriate battery tester * Check the function of the exterior lights * Check the headlight alignment; adjust if necessary * Check the lighting system and horn functions * (including interior and dashboard panel lights;) Check the luggage compartment light(s) * Check the operation of the instrument cluster * Reset the service indicator

All trademarknamesmentionedhereinare for referencepurposeonlyandarenot intended to suggestany connectionbetweenHaynesProand such companies.All trademarksare thepropertyof their respectiveowners.

Page 1 of 2

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Chapter 2 - Maintenance

X General inspection sheets The user also has access to a number of generic inspection forms that can be used during the service, printed and given to the vehicle owner.

Under schedules there are two generic service schedules; “Winter inspection” and “Summer holiday inspection”

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Chapter 2 - Maintenance

X Service indicator reset After any service it is important to reset the vehicle’s service lights, where fitted. The “Service indicator reset” section details the step by step procedure.

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Chapter 2 - Maintenance

X Manufacturer Recalls Being safety related, it is good practice to inform the car owner of any recalls that are applicable to their vehicle.

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Chapter 3 - Repair

Chapter 3 - Repair

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Chapter 3 - Repair

NAVIGATION X Overview screen After selecting a vehicle, the user always lands on the “Overview” screen. The user can gain quick access to the most popular subjects: „ Maintenance schedules

„ Repair times „ Timing belt „ Adjustment data „ Bulletins or can select the main categories: „ Maintenance

„ Repair data „ Electronics „ SmartPACK

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Chapter 3 - Repair

X Repair data screen With “All categories” selected in the categories column, selecting a topic on the right column the user will see all the available information covered across all categories. For example, the user selects “All categories” and “Adjustment Data” they will see adjustment data for; Engine, Transmission, Steering and suspension, Brakes, Exterior/Interior etc. Selecting a single category, for example “Engine” and then “Adjustment Data” the user will see just engine related adjustment data.

Note: if there is only one Repair manual relating to a category the title of the Repair manual is displayed as a title instead of “Repair Manuals”.

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Chapter 3 - Repair

X Hot links Used in Repair data and Maintenance schedules, the icons below are used to link to additional information relevant to the piece of data.

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Chapter 3 - Repair

REPAIR DATA X Adjustment Data

The Adjustment Data category covers the follow topics: „ Ancillary drive belt

„ Engine (general) „ Engine settings „ Engine electrical components

„ Wheel alignment „ Brake dimensions „ Emission data „ Tyre sizes and pressures „ Torque settings „ Fluid capacities and drain & refill locations „ Air-conditioning service connectors X Repair Times • General Times are compiled from OEM data, sometimes called “Flat rate times” or “Warranty times”

Times are normally “Included times”, they cover the complete task unless otherwise stated or are obvious add-ons. They also include the time allowed by the OEM to get the vehicle into the workshop and to tidy tools away after job completion. The times assumes the person carrying out the work has the appropriate training and the necessary tools and skills to complete each task.

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Chapter 3 - Repair

• Searching

Using the text search can be a much quicker way to find the desired task. The user does not have to match the complete string, just the key word or part of the key word is enough. If two words are being searched, the correct order of the words is not necessary, for example; for “rear brake pads” the user could key “pad rear” or “rear pad” and both will return the same job options.

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Chapter 3 - Repair

• Overlap times For common jobs the application applies logic when two or more jobs are combined that share common tasks and recalculates the total time allowance. For example; front brake pads and front brake discs. The user will see a message when an overlap occurs. Note: this does not apply to all jobs within the database so the user should always check and if necessary adjust combined times for themselves. When the Front brake pads are selected first.

When the Front brake discs are selected first

In both cases above the total time allowance is the same.

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Chapter 3 - Repair

• Cost estimate To select a job the user must click the “+” symbol, this will automatically add the job to the “Total repair times” summary. It will also open any sub-tasks included in the selected job.

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Chapter 3 - Repair

• General (average) times An asterisk (*) after the job title indicates when a job time is not an OEM time but a time derived from a general average for that job. This is because the OEM does not publish a specific time.

X Lubricants and Fluids Capacities and viscosities for: „ Engine oil „ Transmission „ Cooling „ Brakes „ Air conditioning

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Chapter 3 - Repair

X Repair manuals The repair manual section covers subjects that requires more detailed explanation to carry out the task. There are two types of repair manual; „ Vehicle specific. „ General subject information

Vehicle specific subjects included: „ Airbag - removal/installation „ Ancillary drive belt - removal/installation

„ Automatic transmission - emergency park release „ Automatic transmission - fluid level check/Drain/Refill „ Battery - disconnection/reconnection „ Brake system – bleed (see Renault Megane III) „ Clutch - removal/installation „ Cooling system - drain/refill „ Cylinder head - removal/installation (see Ford Focus 1998-05) „ Dashboard - removal/install (see Ford Focus 1998-05)

„ DPF (see Ford Focus 1,6 G8DD 09-12) „ Electric parking brake (EPB) - procedures

„ Engine assembly - removal/installation (see Ford Focus 1998-05) „ Front bumper - removal/installation (see Renault Megane III) „ Headlight bulb - replacement

„ Headlamp - replacement/removal „ Key and remote - reprogramming

„ Manual transmission - removal/installation „ Oil level check - vehicles without dipsticks „ Parking brake - adjustment (see Volvo XC90 2003-15) „ Start stop - deactivate/activate „ Service interval reset

„ Timing belt - removal/installation „ Timing chain - removal/installation

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Chapter 3 - Repair

„ Tyre pressure monitoring systems „ Wheel alignment settings „ Windscreen wipers - service position • ADAS (ADAS) Blind spot monitoring system: calibration Advanced Driver Assistance System (ADAS) calibration manuals are provided. These manuals are based on the Vehicle Manufacturers' (OEM) recommendations.

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Chapter 3 - Repair

• Trim removal Dashboard removal/installation Users can select repair manuals for a.o. door trim and dashboard removal/installation.

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• Turbo charger removal/installation Turbocharger For some vehicles we offer repair manuals for removal/installation of turbo chargers. These also include the parts required.

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Chapter 3 - Repair

Parts required within Repair manuals At the beginning of most Repair manuals there is a “Parts required” section. Here the user can see any part that is associated with the repair along with the job time.

Clicking on any active “Show” button will display the location of the relevant part on a diagram.

To add the job time and part to an estimate, click the “+” then the “Add to work order”.

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Chapter 3 - Repair

X Technical drawings

The technical drawing section contain detailed illustrations of vehicle components, displaying tightening torque settings, parts and times, covering the follow areas: „ Air conditioning „ Body and interior (older vehicles) „ Brakes „ Engine – mounts (see VW Golf VII) „ Steering and suspension „ Transmission Parts within Technical drawings Clicking on the “Show” button, all the parts associated with the diagram will be displayed, with the relevant job time.

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Clicking on any active “Show” button will display the location of the relevant part/component on a diagram. To add the job time and part to an estimate, click the “+” then the “Add to cost estimate”.

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Contents

Chapter 4 - Electronics and VESA™

HaynesPro® WorkshopData™ OwnersWorkshop Manual

Chapter 4 - Electronics and VESA™

OVERVIEW X Description

The Electronics section covers circuit diagrams, component locations, fuses and fault codes. Each of these data sets can be viewed individually and in isolation. However, the real value of the Electronics section is that the data is fully linked, combining this with the SmartPack gives the user a fully integrated guided diagnostic product – VESA.

X Circuit diagrams There are two types of circuit diagrams, or wiring diagrams; individual component circuits and complete diagrams (comfort). • Individual component diagrams This type is the most frequently used, it is also the most powerful, therefore they cover most of the main electrical systems; engine management, ABS, AC etc.

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Chapter 4 - Electronics and VESA™

• Complete (comfort) diagrams These are used for many of the auxiliary systems; windows, door locks, mirrors, parking sensors, powered seats, ICE etc. These are less integrated than the VESA circuits.

• Navigation Selecting a category on the left column will reduce the available systems on the right to only those related to the chosen category. With All electronic systems selected, all available systems will be displayed.

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Chapter 4 - Electronics and VESA™

To display the system sections options, click the “√” icon on the right. To select a system, tick the box, then click the “Continue to Electronic Systems” button. Note: the user may select as many different systems as they required.

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Chapter 4 - Electronics and VESA™

All the selected systems will be displayed in the left-hand column. The user can select to view all the systems or limit the view to display just a single system.

The user can select to view the system components by “Components”, which will display the components in an alphabetical list, or by “CAN-Bus Overview”.

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Chapter 4 - Electronics and VESA™

Each component in the circuit graphic is hyper linked to that component’s circuit. Therefore, the user can move from circuit to circuit tracing the fault. Where applicable, the component location and general information is available for each system component.

The user can go back by closing each circuit window in turn by clicking the “X” button.

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X Component locations, Fuses & Relays Fuses and relays includes the location on the vehicle, the individual fuse/relay local locations and the fuse amp ratings.

Clicking on the fuse description in the left-hand column will highlight its position on the fuse box graphic

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Chapter 4 - Electronics and VESA™

The “Locations” section covers; „ EOBD Connector „ Wiring Grounding Points „ Engine Management components „ Control Units „ Air Conditioning components

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Chapter 4 - Electronics and VESA™

X Fault codes The complete library of diagnostic trouble codes for each vehicle can be searched for in two locations within WSD; on the main “Overview” page and within the “Electronic systems” section. Both search boxes do exactly the same function. The main difference is one of speed for the user, to access the fault codes within the Electronic systems the user will have to select at least one system, whereas the Overview search is available on the first page.

The search automatically starts once three digits have been keyed in, with a drop-down menu of matching codes being displayed. Note: the three digits do not have to be the first three of a specific code, for example searching for “P0171”, the user can key in “171” and the code will appear on the drop-down menu.

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X SmartPACK The SmartPACK is one of the most important and valuable sections, it includes; SmartCASE, Recall data and Technical Service Bulletins. „ SmartCASE are similar to TSBs but do not originate from the VMs, instead are verified fixes from professionals and are unique to HaynesPro. „ Recall data is safety related recall information issued by the VMs. „ Technical Service Bulletins (TSBs) are known issues and fixes published by the VMs to their dealer network and franchise repairers. The user can see the quantity of bulletins that are available on the Overview page, this is the number displayed on the SmartPACK main button.

The numbers on each of the tabs indicate the quantity of bulletins for the corresponding bulletin type

To help the user find the relative bulletins, there are a number of filters that can be applied across SmartPACK.

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Each filter consists of a drop-down list that is dynamically populated from the available bulletins. Multiple filters can be applied, for example “Vehicle area” and “Defect”.

For ease of use, all the bulletins are arranged in a standard layout. Where applicable the sections include: „ Symptom „ Cause „ Solutions „ Repair times „ Parts required

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Chapter 4 - Electronics and VESA™

VESA™ (VEHICLE ELECTRONICS SMART ASSISTANT) The VESA module connects all the information covered in the Electronics section to create a logical guided diagnostic user journey. X Step 1. Assuming a fault code or codes are recorded by the vehicle’s OBD, enter the code in the search box on the Overview page.

X Step 2. If the searched for code is included in any bulletins in SmartPACK they will be displayed under their respected category. If a bulletin is displayed, the user should always use this first. To select a bulletin just click on the link. Note: if no bulletins are found referencing the fault code, it might still be worthwhile for the user to manually search the SmartPACK using the filters – see SmartPACK section.

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X Step 3. If the bulletin is not relevant or does not fix the fault, the user should continue to the Electronic Systems by clicking the “Back to fault code search” button. Then select the relevant system if more than 1 option is presented.

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Then select the fault code description.

One or more components will be displayed in order of fault location probability, with the first component most likely logically to have the fault. The user should work down the list in order, testing each component in turn.

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X Step 4. Follow the step by step diagnosis procedures in order, starting at number 1.

To see the location of the component, click the Location tab on the top bar.

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The procedures tells the user what and how to test the wiring around the component. Depending on the test outcome the user answers “Yes” or “No”, this is followed by VESA giving the next instructions.

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X Step 5. The instructions may tell the user to move onto another component, in this scenario it is “O7 Fuse SB28”. To do this the user can click the highlighted text or click on the component on the circuit diagram.

Like with the previous component the user follows the diagnosis instructions.

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X Step 6. The user should carry on following the diagnosis wizard until either they locate the fault or they begin testing the next component on the probability list. • Scenario 1. The fault is in the wiring between the Fuel pump relay and Fuse.

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• Scenario 2. The fuse has blown.

Note: because the user answered “Yes”, the system states that “The fuse passed this test”. This does not actually mean the fuse is ok, simply that the test was positive. Clearly the technician will know if there is power before the fuse but not after it, the likely cause is a blown fuse.

Using the “Location” tab the user can see where the relevant fuse is located.

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X General If the fault cannot be traced to the wiring around the component, the user can use the general “Component information” to further test each component.

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The user can move to the next probable component by using the numbered boxes at the bottom of each Diagnosis window.

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For all your questions contact EuroCarParts at : diagnosticsupport@eurocarparts.com

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