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SERVICE, MAINTENANCE AND REPAIR

In this edition:

Around the Wheel ■ Sneak peek at new Starline products coming soon ■ Take the weight off with MAD

Around the Engine

Exhaust and Emissions ■ DPF cleaning service ■ Find out more about Garage Services Carbon Clean

Serviceable Items

■ Winter ready with Hidria glow plugs ■ Keeping LCVs on the road ■ Bosch eXchange common- rail systems

■ Health-friendly products from Normfest ■ Prestone’s Coolant/Antifreeze - suitable for every vehicle

January – February Edition

AROUND THE WHEEL

THE SMART CHOICE IN REPLACEMENT AIR SUSPENSION SYSTEMS

YOUR OPTIMAL CHOICE

Arnott are the global leaders in the aftermarket air suspension products, USA headquarters and Netherlands covering almost 30,000m2, a quarter of which is a designated Research and Development Centre where each item is thoroughly tested for quality and durability.

Why choose Arnott? ■ Over 30 years’ experience in Air Suspension ■ Global leaders

Introducing Optimal Steering and Suspension Range For 30 years the Optimal brand has gained a reputation for quality German engineering. The parts are manufactured in line with OE specifications using quality materials and equipment. The Optimal Steering and Suspension range, which covers ball joints, tie rods, track control arms, stabiliser links, bushes and mountings is accredited to ISO/TS 16949. Most of the references also carry the highly sought after TÜV SÜD certification. TÜV SÜD is an internationally renowned independent organisation for undertaking safety, testing, certification, auditing and advisory services.

Arnott Air Spring Unit 626110991

■ 2 years/ 20,000 miles warranty ■ Road tested on in-house fleet ■ World-class R&D ■ Superior components ■ Returns vehicle to OE specification ■ Maintains factory electronics ■ Remanufactured with OE components. ■ EU call centre with access to Arnott’s technical support in English language - UK: +44 203 3186 124

NEW TO RANGE

Arnott Suspension Air Compressor 626110790

Arnott rear air suspension for BMW

Features:

■ New continental air sleeve

■ Premium five-layer cross-corded construction ■ Longer-lasting design using advanced materials

Product Quality ■ Tested to withstand temperatures of 120°C to -40°C ■ Salt spray testing for 1,000 hours ■ Over 1,000 steering and suspension products certified by TUV SUD.

■ High-impact composite top and bottom piston ■ Designed, assemble and tested in the USA and the Netherlands ■ Fits on vehicles with and without sport suspension.

With a 3-year warranty, you can trust Optimal.

Click here and find out more about quality German engineering.

AROUND THE WHEEL

MAD - HELPER SPRINGS

BREMBO

Why choose MAD Helper Springs for your customers? ■ Safer ■ Better grip ■ Improved traction ■ Smoother ride ■ Enhanced stability ■ Reduced wear and tear. What to look out for… Lifetime warranty for the first user

With the recent cold weather and prolonged standing periods that many vehicles have experienced over the past year, it’s more important than ever to ensure all vehicles that leave your workshop have had a thorough brake check to guarantee your customer’s safety. Common issues related to the cold weather would usually be associated with problems starting the vehicle but the cold weather can also play havoc with the vehicles braking performance. Braking components are largely manufactured from metals that are highly corrosive because they benefit from durability and resistance to distortion. Unfortunately, because of the excessive moisture and salt on the roads, the corrosion process can be accelerated. The long periods that vehicles have been idle during lockdowns have prevented surface corrosion being ‘cleaned’ from the braking surface that you would see

Brake stiction is a result of corrosion build up between two surfaces causing

the components to stick to each other, and prevents the wheels from moving the next time the car is driven. This issue is not limited to just the braking surface; corrosion build up can affect the surrounding components too. This build up will prevent free movement of brake components, something which is essential for effective braking. To help avoid these issues, we recommend checking a vehicle’s brake discs and pads and replacing them if you find excessive corrosion. Brembo UV coated brake discs not only offer better resistance against corrosion, they can also provide considerable environmental benefits, thanks to the production process.

with ‘normal’ road usage, and this creates a perfect environment for corrosion to spread. Excessive corrosion on braking surfaces will lead to ‘pitting’, which wears the brake discs surface unevenly and allows corrosion particles to contaminate the brake pad. As a result, vehicles can experience a number of symptoms, ranging from a high pitched squealing noise, juddering from the brake pedal due to the uneven surfaces making contact, reduced performance or brake stiction.

The perfect solutions for heavy loads When transporting goods, you want to be able to take everything you need. But, without proper care, this could overload the rear suspension. MAD Helper Springs could save your LCV customers’ suspension. Heavy loads can put additional pressure on vehicles which can often cause issues in other areas – as well as suspension. Take the weight off with MAD – make journeys safer, improve driving comfort and keep vehicles level when heavily laden.

WHY BREMBO

■ THE BEST FOR YOUR BRAKING SYSTEM In all conditions the shortest road braking distance. Maximum driving comfort. Very low noise level. ■ ADVANCED SOLUTION Adoption of advanced solutions patented by Brembo to minimize noice and vibrations. ■ ACCESSORIES A broad range of accessories and installation kits are provided to ensure problem-free installation. ■ OE PEDIGREE Manufacturing know how and technical expertise from OE and racing experience.

■ HOMOLOGATION AND MARKING Type approval in accordance with UN ECE R90 regulation. Marking to ensure immediate identification of the pad. ■ BROAD RANGE Covering over 98% of european car parc to satisfy the most important applications on the market. ■ CORROSION RESISTANCE Superior to products currently on the market proven by resistance to: • Salt spray testing • Humidity • High temperatures.

MAD Helper Springs are available for different vehicle types and are particularly recommended for vehicles that carry heavier loads, where manufacturers don’t often factor in excess weight needs and calculated loads are easily surpassed.

Click here to find out more

AROUND THE ENGINE

SUPERIOR DESIGN, QUALITY, AND EXPERTISE WITH SACHS

OPTIMISING THE TRANSMISSION PERFORMANCE

Transmission and transmission oil are subject to wear and tear and strongly depend on the operational conditions. In order to optimise service life and performance, we recommend regular checks and, where necessary, transmission oil changes too. This is particularly prudent for operating conditions with high temperatures and loads such as heavy cargo or trailer operation. Shorter change intervals are also recommended for many journeys at high speeds, very sporty driving or unknown vehicle use in the past. With everything in one package, changing oil is easier than ever. ZF has long been the leading vehicle transmission manufacturer with our units being used in a host of models. If your transmission is not from ZF – no problem – we now provide fully compatible oil change kits for other manufacturers’ units.

SACHS WORKSHOP TIPS TIP #1 CLUTCH SLIPPING Clutch slipping symptoms can be as varied and wide-ranging as the causes. In this case, there are a few things to check: 1. Facings – are they worn down to rivet heads? 2. Facings – heavily contaminated with oil or grease? 3. Clutch facing – is it burnt or has it disintegrated? 4. Facing – does it contact the entire surface? 5. Clutch pressure plate – has it overheated? 6. Actuation system – signs of wear and tear? 7. Diaphragm spring – is it fractured? 8. Guide cams – are there any wear-induced ridges? Things you can do to resolve the problem: • Release system wear, check freedom of movement and adjust if required • Check vehicle has correct parts fitted • Check the flywheel is correctly reworked • See if any lubricant has contaminated the friction surfaces • Check if there has been a deformation and/or warping of the friction surfaces on the flywheel and pressure plate.

The SACHS range brings you all the key clutch kit parts and components you will need in one box – including clutch pressure plate, clutch disk and clutch release bearing ■ Pilot bearings for all common vehicle models – so you can be confident we have the right part for every customer ■ SACHS DBC provides outstanding vibration damping over the entire speed range – effectively reducing noise and creating a smoother, more comfortable drive ■ Kits include special grease for assembly – guaranteeing perfect, long-term clutch functioning for mechanics who insist on the best job for their customers ■ Quick and easy ordering – the simplicity of all the right parts with just one order number.

Everything you need for an original-quality oil change. ZF supplies all the components you need for an oil change. Whether ZF LifeguardFluid transmission oil or our oil change kits – every single component is designed to be perfectly compatible with the relevant transmission. Don’t take chances with your choice – the wrong oil can become very expensive!

SELF - ADJUSTING CLUTCH​

Clutches are subjected to continuous wear and tear, which is why LuK has invested tremendous efforts in the development of a wear adjustment solution. The SAC (self-adjusting clutch) uses a load sensor (sensor diaphragm spring) to activate its wear adjustment function by turning a ramped ring. This wear adjusting mechanism reduces the required actuation forces while increasing clutch life by around 1.5 times. Actuation forces remain nearly unchanged throughout the clutch's service life, and because clutch actuation comfort requires a harmonic operating load curve in addition to low actuation forces, it has been designed with the capacity to be tuned to each vehicle’s specific characteristic curve. The new SAC II doesn’t use a second diaphragm spring as a load sensor but instead has fingers formed from the main diaphragm spring and special tangential leaf springs with a regressive characteristic curve.

In recent years, self-adjusting clutches have become the standard equipment in applications with high engine torque or with increased requirements for wear reserve. The essential advantages of the SAC over conventional designs are: ■ Low release loads which remain constant throughout the entire service life ​ ■ Excellent driving comfort throughout the entire service life ■ Increased reserve

Scan to access oil change instructions and videos

The advantages of ZF LifeguardFluid: ■ Contains a mix of high-grade base oils and special additives ■ Helps to ensure smooth shifting and vibration-free operation ■ Special additives that extend the service life of all transmission components ■ Optimised viscosity maximises fuel savings ■ Keeps shift comfort as good as new ■ Original quality and therefore fully compatible.

for wear and consequently longer service life thanks to automatic wear adjustment ​ ■ Release bearing over- travel is prevented by the diaphragm spring end stop​.

AROUND THE ENGINE

VALEO DUAL DRY CLUTCH

The new Valeo smart OE transmission systems technology for outstanding responsiveness and comfort. The Valeo Dual Dry Clutch stands for outstanding performances embedded in OE technology. A smoothly continuous acceleration, with a minimum loss of torque means powerful driving sensations and electromechanically controlled gears change boosts driving efficiency. The Valeo Dual Dry Clutch’s 7 gears actuators offers 15% faster gears change compared to previous generation of DDC from Hyundai-Kia, with a 6 gears transmission. Combined, these features make the Valeo Dual Dry Clutch one of the best available on the aftermarket, offering the comfort of an automatic transmission and the responsiveness of a manual transmission. CO2 emissions reduction is important to Valeo and has been at the centre of the development of the Dual Dry Clutch. As a result, Valeo DDC was designed to offer a continuous transmission of engine power, with minimum torque loss during gears change. Its gears disengagement operates without electrical power being controlled by the electromechanical actuator. Working together, these innovations enhance smoothness, lower vibrations and resistance, ultimately reducing fuel consumption and CO2 emissions.

QUALITY

CARE

PRECISION

The new Valeo offer offers a simple manual calibration procedure for better efficiency in the workshop too. In addition, the offer comes with a complete technical support programme, including fitting instructions, live training, webinars, interactive presentations and videos from the Valeo Tech @ssist free online technical web platform. ■ Best driving performance through precise electromechanically controlled gears change ■ Smooth gears shift qualities and fuel economy through independent and precise control of the clutch actuator ■ 7 gears transmission offers 15% faster gear changing vs 6 gears transmission ■ CO2 and emission reduction.

The electrical and electronic spare parts leader

These three words define ERA’s way of working: • High QUALITY of products • CARE in building and developing of the product range • PRECISION in delivery and customer service

Each of these core values characterises ERA’s identity and the daily activities. All you have to do is discover our wide range, to look to the future with certainty.

Call your local branch more information.

AROUND THE ENGINE

GET REPXPERT TRAINING

MPM 16000DCTF DOUBLE CLUTCH TRANSMISSION FLUID

As transmission technology continues to evolve at pace, independent workshops must try and stay up-to-date with the latest products, tools and training on offer to ensure they can keep carrying out professional clutch system repairs and replacements in the future. Taking place over two full days, Schaeffler’s Transmission Training course takes in both current and forthcoming technology, from self-adjusting clutches and dualmass flywheels, to the wet or dry double clutch and automated actuation systems that are becoming ever more popular with vehicle manufacturers because of their comfort and efficiency benefits. Despite there being well established automatic and CVT transmissions available, double clutch systems continue to steadily grow market share. Put simply, the smooth operation, direct drive and correlation between engine and gearbox speed of a double clutch system delivers better driving comfort, lowers emissions and improves fuel economy – making it a simple choice for vehicle manufacturers to make. Like every clutch, a dry double clutch system is subject to wear and tear, so as their popularity grows it is vital that independent garages learn how to repair double clutch equipped vehicles to remain competitive - garages simply do not need to turn away this significant profit opportunity. Conventional clutch replacements are standard practice for every garage, but when it comes to repairing a dry

double clutch system, the appropriate special tools and knowledge required may be missing. Schaeffler is the only company in the independent aftermarket to offer complete repair solutions for both wet and dry double clutch systems - the LuK RepSet 2CT. Each kit includes a double clutch module and all the necessary components required for the garage to change the clutch easily and professionally - whilst minimising costly errors and creating profit opportunities. LuK’s 2CT dry double clutch repair solution is easier to grasp than you might think when you apply the know-how and expertise available from Schaeffler’s REPXPERT technical training professionals. Special tools are necessary for the accurate removal and installation of a double clutch. This is because, unlike a conventional clutch (which is bolted directly onto the engine side of the flywheel), a double clutch is tightly mounted onto the input shaft of the gearbox. Dual mass flywheels for double clutch transmissions can be installed without special training or tools - however, it’s important to follow certain steps prior to removing the transmission as errors could cause potential costly problems. Further information on LuK Double Clutch technology, other Schaeffler products and systems, fitting instructions, labour times and much more can be found on the REPXPERT workshop portal at www.repxpert.co.uk – or by using the REPXPERT app, which is a free download for all iOS and Android devices.

MPM 16000DCTF Double Clutch Transmission Fluid Available from LKQ Euro Car Parts, MPM introduces a new transmission fluid: MPM 16000DCTF. This transmission fluid was specifically developed for certain types of dual-clutch transmissions which use a wet clutch, built by the VAG group. Volkswagen calls this type of transmission ‘DSG’ and Audi named this type of transmission ‘S-Tronic’. The fluid offers optimum wear protection and has excellent frictional characteristics; it is easily recognisable by its original green colour. This fluid is exclusively prescribed for the clutch element of, for example, specific Audi Quattro S-Tronic models. Specifications: VW 052 529

NEW PART INTRODUCTION

Part number - 432441022 Lucas Reman VDO injector VAG 1.6 TDI Audi, Seat, Skoda & VW CAYB & CAYC engines Cross References OE - 03L130277B 03L130277S VDO - A2C9626040080 5WS40539

Sign up to LKQ Academy for free

NEW TO RANGE

With a sudden shortage of vehicle injectors, you’ll be pleased to hear that at LKQ Euro Car Parts we have these new diesel reman injectors from Lucas in stock and available to order straightaway.

AROUND THE ENGINE

BOSCH EXCHANGE COMMON - RAIL SYSTEMS

Bosch is one of the world's leading manufacturers of diesel injection systems and has outstanding diesel expertise. The Bosch eXchange programme for common- rail systems offers workshops a high-quality alternative for repairing vehicles in line with their current value. These exchange pumps and injectors are tested to the same strict quality standards as the original parts but are simply produced more economically. This enables workshops to make attractive offers to their customers that are tailored to the age of the vehicle. Proven quality The Bosch eXchange original seal on the packaging provides assurance that the Bosch eXchange product has been inspected and tested as rigorously as new Bosch products.

Timing Belt System

Benefits at a glance ■ High functional reliability, long service life ■ Technically up to date ■ Wide product range, high market coverage ■ Time savings thanks to ready-to-install ■ Price advantage compared to new parts programme ■ Vehicle warranties remain valid ■ Compliance with statutory emissions standards ■ Same warranty as in the new parts programme ■ Protection of resources and the environment.

Belt A broken timing belt spell disaster.

Timing Tensioner Listen for noise and check for wear - because a failure in the tensioner will fail the belt. Tensioners and idler rollers are wearable parts subjected to ever increasing stresses. If the tensioner’s wear leads to the belt fully dislodging; each of the components that rely on the belt for power will be lost. The bearing, seal, spring and grease are all critical components. SKF bearing and seals expertise focus on optimal materials selection for high loads and temperatures resistance. Our tensioners follow optimal clearance and sharp tolerances to achieve perfect system alignment.

Water pumps A failed water pump can overheat the engine and lead to serious damages. The structural integrity and lifespan of the engine is dependent on a water pump. Gaskets can deteriorate, pulley misalignment can generate noise and particles from contaminated coolant mixtures can block the pump and lead to leakages. Interestingly, bearing failure is the second leading cause of water pumps breakdown, with particles contamination leads making up 50% of these failures. SKF bearings and seal expertise focuses on most optimal bearing and seal solution per car application because remember – one solution doesn’t fit all

Check none of the teeth that the belt is riding on are worn – worn teeth will dig into the belt and cause premature wear. All parts linked to the belt should be replaced at the same time and you want to secure resulting tension in the system is exactly as recommended by vehicle manufacturer. From EPDM, Glass dord, to Aramid reinforcement, SKF Belts follows strictly OE technology and high - grade materials compound formulations.

Bosch eXchange common-rail injector Bosch series remanufacturing involves not only replacing all wearing parts but – most importantly – all critical components with 100% new parts. Maximum operational reliability is additionally guaranteed by high-precision manufacturing standards and

stringent quality control. Wearing parts are 100% replaced. All reusable

components are tested and reused on the basis of Bosch original equipment expertise and replaced with Bosch original spare parts as required.

AROUND THE ENGINE

ERA - THE ELECTRIC SPARE PARTS LEADER

EMS SOLUTIONS ERA products are well known as one of the leading Italian brands of electrical and electronic products. Its goal is to provide the widest range, ensuring high standard quality level to the aftermarket specialist workshop. ERA satisfies even the most demanding customers with a complete and competitive pricing range of products. It guarantees a perfect mix among quality, technology and innovation and is distributed to more than 80 countries around the world.

Throttle Bodies The throttle body is the part of the air intake system that controls the amount

EGR Valves and Modules, Coolers The EGR system is composed of different components such as actuators, pipes, valves and coolers separate or pre-assembled. It is a wide range composed of genuine, remanufactured and aftermarket valves, able to satisfy the needs of even the most self-demanding customers, meeting the market quality requirements.

of air flowing into the engine. Inside the throttle body is the throttle plate, which is a butterfly valve that regulates the airflow. When the driver presses on the accelerator pedal, the throttle plate opens up, allowing more air into the intake manifold.

Crankshaft Sensor This sensor has a permanent magnet at the end of the sensor. This is located next to the flywheel ring gear or toothed wheel fitted to the Crankshaft pulley. As the teeth/ring gear passes the sensor a magnetic field changes which then sends a signal to the ECU.

Air Mass Sensors They are responsible for measuring

the mass, speed, temperature and humidity of the intake air, influencing air/fuel ratio and reducing the engine emissions. Excellent coverage of European and Asian vehicle fleet.

Exhaust Gas Temperature and Pressure Sensors

Ignition Coils ERA Ignition Coils have been through

The exhaust gas temperature sensors (EGTS) detect the exhaust gas temperature and convert it into a voltage, influencing the ECU. The exhaust gas pressure sensors (EGPS) measure the pressure difference between gas in the intake and the exit of the DPF (diesel particular filter). Failure to replace a defective sensor may lead to damage to the exhaust system.

several important transformations in order to adapt to the continuous changes of engine performance, fuel consumption and environmental pollution such as: ■ Power increase ■ Timing improvement in energy transformation ■ Reduction of dispersions ■ Use without ignition cables ■ Reduction of electromagnetic compatibility (EMC) problems. ERA’s wide range provides comprehensive car parc coverage from European to Asian applications.

Other products in the ERA EMS range include ■ ABS sensors/nox sensors/knock sensors ■ Pressure sensors/intake air temperature sensors ■ Speed sensors/engine oil level sensors ■ Solenoid valves/vacuum pumps ■ Idle control valves/fuel pumps and fuel feed units ■ Oil pressure switches ■ Brake light switches/reversing light switches.

Thermostats and Coolant Flanges They assure the engine reaches its operating temperature. In fact, they control the flow of coolant that goes through the radiator, depending on the engine temperature.

Lambda Sensors Lambda sensors measure the concentration of unburned oxygen, monitoring the quality of the exhaust gases and detect problems in the management of combustion. Complete range with excellent coverage of the vehicle fleet.

Camshaft Sensor The camshaft sensor enables the engine control to determine the exact position of the crankshaft drive. This information is required to calculate the ignition point and injection point, among other things.

AROUND THE ENGINE

WINTER IS HERE. ARE YOU READY?

Imagine this: your customer is getting ready for a drive in the cold dark winter morning, they turn their key, but nothing happens. They try everything to get it started but in vain. The battery seems fresh enough, fuel is there as well. This is where the real problem begins and they will come to you for a solution. As the temperature drops, many drivers will experience this. The thing is, not all car owners are aware of the role of this small but very important component of a diesel engine. Glow plugs are key to a smooth engine start in cold winter conditions, so the question is, what can you do to prevent frustrating situations like those described above for your customers?

Most common signs that glow plugs need replacing 1. The first and most obvious is right there on the dashboard – the glow plug warning light. It indicates failure. 2. If the warning light doesn’t turn on, you need to look for other signs. This is very common with older engines. Signs like: ■ Increased white smoke from the rear ■ Louder combustion noise ■ Uneven running of the engine ■ Lower power output ■ Increased fuel consumption. You may also find the following tips helpful: ■ You can check the glow plugs with a multimeter. You will find out if there is an open circuit, short circuit, or if the glow plug is in good condition. It is easy to use and you do not have to remove glow plugs. ■ Glow plugs usually reach their wear limit one after another. It costs less if you replace the complete set at once than repeatedly replacing individual defective glow plugs.

Tips on how to remove and install glow plugs:

1

2 3 4 5 6 7 8

Disconnect the battery then take off the engine cover and other components so that you can access glow plugs directly

Disconnect the electrical connector by hand

Remove the glow plug from the cylinder head using a socket wrench. Do it slowly and pay attention to any resistance. Don't try and remove it with force, as you can damage the glow plug. A major mistake that could cost you money, nerves, and time

Clean the hole before installing glow plugs. Use a reamer set. That's a must. You should remove any

Screw the new glow plug in as far as it goes by hand

Set the torque wrench to the correct tightening torque

Place the torque wrench onto the glow plug and tighten it. Insufficient tightening of the glow plug could lead to combustion gas leakage and poor electrical performance. Overtightening the glow plug can cause the glow plug to break

Reconnect the connector to the glow plug

carbon deposits to keep the glow plug from failing prematurely

Tips recommended by Hidria, variances may apply, follow manufacturer specific guides for accuracy

AROUND THE ENGINE

ELECTRIC VEHICLES AND THE 12V BATTERY

ERA Start-Stop Batteries THE ELECTRIC SPARE PARTS LEADER

Did you know nearly all electric vehicles (EVs) still have a 12V lead acid battery, as well as their lithium-ion battery? Acting as a secondary power source to ensure the uninterrupted function of safety critical systems or in case of a traction battery failure, but also to power features when the vehicle is off, like the central locking systems, VARTA AGM or EFB batteries provide the perfect 12V solution. With the increase of many electrical comfort and efficiency systems on board, a reliable power source is vital.

12 VOLT BATTERY IN ELECTRIC CARS In electric vehicles all these consumers are supplied by a lead-acid battery.

98% coverage of the European fleet

Made in Europe

THE VARTA PARTNER PORTAL Not sure which battery technoloty to choose? Not sure where the battery is and how to replace it? Head to the VARTA Partner Portal, where you can find expert advice for the whole replacement journey. Register now for free: WWW.RDR.LINK/AAB007 Lithium-ion batteries are considered the successor of lead-acid technology when it comes to the drivetrain of hybrids and EVs. But they are not as inherently robust as other rechargeable technologies and require continuous monitoring. Lithium-ion cells need protection from being overcharged and deep discharge. This is where already proven solutions like AGM and EFB play to their strengths. They step in when the high voltage battery fails or switches off, serving as an additional power supply to buffer the electrical system. They ensure that important safety functions, such as ABS and ESP, are working at all times. AGM and EFB batteries are far from being obsolete. Their construction and behaviour, as well as their lack of electronics, makes them a reliable and robust power source today and in the future.

Large car parc coverage for passenger cars and LCV

100%OE Quality

Introducing, ERA Start-Stop batteries. • With almost 40 years of experience in the automotive spare parts market, ERA is an international expert in automotive electrics and electronics • ERA EFB – The right choice for vehicles with an entry-level Start-Stop system and conventional vehicles with increased energy requirements • ERA AGM – The best solution for vehicles with an advanced Start-Stop system and for vehicles with the highest energy requirements due to extensive safety and comfort functions. Available in branch and online at omnipart.eurocarparts.com

AROUND THE ENGINE

TURBOCHARGERS FOR LCVs

Most modern LCVs have turbo diesel engines fitted which are often unsuitable for long motorway journeys at high speed and short stop-start journeys around local areas. This often results in strain on the engine and therefore must be properly serviced and maintained to prevent the turbo from failing. LKQ Euro Car Parts stocks an extensive range of new and remanufactured turbos and ancillary parts for LCVs including Ford Transit, VW Transporter and Crafter, Fiat Ducato, Iveco Daily and Mercedes Sprinters. Generally, LCVs are only earning money when they are on the road, so they need to be repaired as soon as possible.

The unpredictability of our weather can inevitably catch us out, heavy showers followed by brilliant sunshine and at this time of year a cold snap or worse. When your customers book their vehicles for the ready for winter service, there’s always the additional advisories, such as a brake light being out, smearing wipers or little to no screen wash. To keep you topped up with the items that you frequently order throughout the season, look out for our Winter Essentials publication. Winter Essentials is packed with over 250 key products to keep you and your customers moving.

Mercedes Sprinter

VW Transporter

At LKQ Euro Car Parts, we know car parts – Did you know we are also Light Commercial Vehicle specialists? Our comprehensive range of mechanical and collision parts means that we’ve got the range for you, more importantly your customer. LCV is the lifeblood of our country, from trades people to delivery services, all of these business rely on their vehicles performing. Time spent off the road is not an option, and is costly. That’s why we have the parts ready and waiting for you to fix your customers vehicles when you need them. Not only that we have the specialist parts that make a difference to keeping these vehicles on the road and performing, meaning, they keep our economy moving. If you want to find out more about how we can keep your customers on the move, then get in touch with your local Branch or Account Manager and see how we can help your business grow.

Service and Maintenance Parts

Bodywork and Panels

Clutch Kits, Belts, Pumps, Electrical

UK’s largest LCV Parts range

Bumpers, Grilles, Bonnets and Lights

Rear Bumpers and Lights

Steering and Suspension

Braking

The catalogue features consumables and workshop essentials such as: ■ Bulbs ■ Wipers ■ Antifreeze ■ Winter clothing ■ Heaters ■ Lighting

Get all the Parts and Knowledge you need to "Power" your LCV business

Parts to Power your LCV Business

All from well renowned brand names.

The Winter Essentials publication is available on Omnihub or ask your local branch for a printed copy.

DOWNLOAD OUR LATEST BROCHURE

Call your local branch now!

DOWNLOAD YOUR COPY HERE

EXHAUST AND EMISSIONS

DPF PROBLEMS?

GARAGE SERVICES

Common DPF problems include: ■ Lack of regeneration (blocked filter) ■ Insufficient drive cycles ■ Sensor fault ■ Mechanical fault ■ Electrical system fault ■ Poor quality fuels/oils/servicing ■ Low fuel/oil level ■ Empty/low fluid reservoir ■ Excessive heat (Broken down/melted filter core) ■ Excess fuel combusting upstream of filter ■ Excess fuel combusting within filter. The filter can only deal with what flows through it. A blocked filter is a symptom of a problem, not the cause. LKQ Euro Car Parts offer a DPF cleaning service, what are the benefits? ■ The customer is getting the same unit back - no fitment issues ■ It is a cost-effective alternative to main dealer prices where no aftermarket unit is available ■ Patented cleaning process that removes 98% of ash and soot.

Engine and DPF Carbon Cleaning

With greater emphasis being put on environmental policies and needs, vehicle emissions play a large part in the green agenda. Tighter MOT regulations on emissions means that it features quite prominently in the list of MOT fails. Changing filters, oil and spark plugs is one part of getting a car through its emission test, but have you thought about. Adding carbon cleaning as well? Carbon cleaning can help improve a vehicle’s performance while lowering a customer’s carbon footprint. In the current economic climate, customers are holding onto vehicles longer, meaning they are aging. Being able to offer carbon cleaning/DPF cleaning, means they will ultimately perform better and last longer. The benefit to your workshop means that you can offer an additional service, create additional revenue streams and profit, but most importantly keep customers happy and loyal. Why carbon cleaning? Trends show we’re keeping vehicles longer and looking to reduce cost of vehicle ownership. There are millions of vehicles on the road with DPFs. Up to 70% of clogged DPFs are unnecessarily scrapped, meaning you could be paying for a replacement when cleaning would restore the part to perfect working condition.

The benefits of providing an engine and DPF carbon cleaning service are:

LKQ Euro Car Parts offer a DPF cleaning service with a turnaround of just three days:

■ Reduces emissions ■ Clean blocked DPF’s ■ Improves fuel efficiency

Day 1: Customer identifies blocked DPF, branch collects DPF and sends to be cleaned

Day 2: DPF is inspected, cleaned and tested and returned to branch

Day 3: Branch receives DPF and sends back to the customer.

■ Restores engine performance ■ Increases a positive reputation from customers.

If you don’t have the equipment you need for certain jobs and find you are turning away or sending work to another garage, talk to your local LKQ Euro Car Parts branch about Garage Services. This could help bring your garage to the next level and open up your streams of revenue.

■ The process is completely safe for the DPF filter and the materials within the filter ■ No harmful solvents are used which could damage the internal materials ■ Before cleaning, the machine measures the DPF's air flow rate in its dirty/blocked state ■ The DPF then cycles through a high-pressure flush cleaning process – this is repeated 16 times and ensures maximum removal of particulate matter, ash, soot and oil

■ After cleaning the DPF is up to 98% as efficient as fitting a new replacement ■ The DPF's airflow is then re-measured to ensure particles have been removed and the filter is unblocked and clean ■ The DPF is then fully dried to ensure there will be no white smoke through the exhaust when the engine is started-up after being re-fitted.

To find out more about the services we can offer you, you can visit our OmniHub.

Talk to your local branch about our DPF cleaning service

SERVICEABLE ITEMS

On the safe side with oil filters from LKQ Euro Car Parts

THE IMPORTANCE OF FILTER QUALITY

High-Quality Oil Filter Filter Medium

High-Quality Oil Filter Leakproofness

High-Quality Oil Filter Bypass Value

Filter quality, whether that’s air, fuel, cabin or oil are key for vehicles to protect expensive components. The better quality the filter the longer the components will last. Better quality products will mean that your customers will get better fuel and performance economy, reliability and for cabin filters promoting health benefits with clean air. All the more reason to fit quality and not scrimp on cheap alternatives. LKQ Euro Car Parts only supply the best filters on the market, suppliers such as Bosch, Mann Hummel and Crosland make up part of our extensive range that can always be found in stock and available to order. Take a look at the charts we’ve put together to see what a good filter should look like – click on the links to see what a bad one looks like

Accurately set valve- opening pressure

High particle- separation rate by microporous filter medium

Corrosion-resistant housing prevents oil leakage

ensures reliable lubriation of the

engine - even under cold conditions and in case of a clogged filter

Large dust-holding capacity through high number of pleats

Robust felt ring prevents oil leakage

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High-quality sealing made of a special rubber prevents oil leakage

Reliable filtration thanks to stable pleat geometry

On the safe side with fuel filters from LKQ Euro Car Parts

On the safe side with cabin filters from LKQ Euro Car Parts

High-Quality Fuel Filter Filter Medium

High-Quality Fuel Filter Tightness

High-Quality Fuel Filter Cleanliness

High-Quality Cabin Filter Filter Medium

High-Quality Cabin Filter Activated Carbon

High-Quality Cabin Filter Fit

Protection cap on the clean side (outlet) of the filter to prevent any soiling during transport and storage

High particle- separation rate thanks to microporous multi- layer filter medium

Corrosion-resistant housing prevents fuel leakage

Reliable adsorption of harmful gases and odors through • High-quality activated carbon • Sufficient amount of activated carbon • Firm connection with the carrier fleece

Shape is exactly geared to the

Pure air through several well- coordinated filter layers

installation space – and is still highly flexible in order to ease the installation

Large dirt-holding capacity through high number of pleats

Stable connection of the end pleats

under difficult circumstances

Reliable filtration performance through high-quality fibers

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High-Quality Cabin Filter Stability

High-quality sealing made out of a special rubber prevents any fuel leakage

Reliable filtration thanks to stable pleat geometry

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Stability and increased filter surface through special embossing of the filter medium

Robust pleat geometry – even when exposed to humidity

On the safe side with air filters from LKQ Euro Car Parts

ABOUT CROSLAND

High-Quality Air Filter Filter Medium

High-Quality Air Filter Stability

High-Quality Air Filter Seal

First established in 1955 in Nottingham, Crosland is a premium British brand with OE heritage. Today, LKQ Euro Car Parts source, engineer and manufacture Crosland Filtration in worldwide locations from plants that adhere to the highest levels of quality control with world class research, development and testing facilities. With over 94% coverage of the UK car and light commercial vehicle parc across oil, fuel, air and cabin filtration Crosland is one of the fastest growing brands in Europe. Comprehensive coverage of European and Asian applications with unrivalled off-the-shelf availability. Crossland is available in over 250 LKQ Euro Car Parts branches nationwide, providing independent garages a single, comprehensive premium brand at highly competitive prices.

Permanently stable pleat geometry through sufficiently dimensioned glue beads

High particle- separation rate by

No bypass of unfiltered air due to high-quality polyurethane seal

microporous filter medium

No loss of filter surface through

Large dust-holding capacity through high number of pleats

careful processing of the sealing material

Moisture resistance through impregnation with special resin Inflammation protection through special coating (according to the OE equipment)

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HERITAGE + INNOVATION OIL FILTERS AIR FILTERS FUEL FILTERS CABIN FILTERS

SERVICEABLE ITEMS

THE RIGHT COOLANT FOR YOUR BUSINESS

Only the BEST from Normfest. Providing quality products for over 65 years. Are you a business that repairs, overhauls and services motor vehicles? Working very closely with customers Normfest knows how to improve and maximise workshop productivity. Enabling you to choose the best product for your needs, no matter how complex the task at hand. As the UK exclusive partner for Normfest we stock a range of high-quality products designed to meet and exceed expectations. Health-friendly products

Prestone’s Coolant/Antifreeze range exceeds OEM performance standards set for vehicle-specific Coolants worldwide with its advanced OE formula. ■ Safely mixes with any existing Coolant/ Antifreeze in the system ■ Premium brand trusted by OEMs, used globally

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PRESTONE CORGUARD READY TO USE ANTIFREEZE 1L 549779951 4L 550994050

Normfest introduced the PROTECT label to offer high performance as well as the well-known Normfest quality whilst minimising the health risk for the user and protecting the environment.

■ Patented anti-corrosion technology ■ Provides like-new performance after 300,000 miles/10 years ■ Instantly layers and bonds to all cooling systems components to protect and prevent corrosion. Concentrate and ready-to-use formulas available in 1L and 4L.

Normfest Bio-Top Protect - White Grease Bio-Top is a white, pressure-resistant long-term grease that repels water and displaces moisture. It adheres very well and is durable. 400ml NOR2894446 Normfest High-Press - High- Pressure Adhesive Lubricating Grease 400ml High-Press Protect lubricates all vehicle components subjected to high pressure, such as door hinges, gear wheels, motorcycle chains and is approved for use in the food industry (H1 approval). 400ml NOR28944451

PRO tect THE GENTLE CHEMISTRY

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PRESTONE CORGUARD CONCENTRATE ANTIFREEZE

1L 549779311 4L 549779961

Normfest Oxim Protect - Penetrating Oil Oxim is suitable for freeing rusted screwed connections, bolts, nuts, etc., as well as lubricating cable pulls, hatches, hinges, etc. 400ml NOR28944441 Normfest Bottom Guard - Underbody Protection, Black Provides optimum underbody protection with anti-rust and anti-corrosion properties. Cannot be painted over 1000ml NOR2892990

NEOLUX 12V BULB DISPLAY

All the common bulbs when you need them most! There’s nothing worse than placing an order for the parts you need to repair a vehicle then realise a bulb’s out. You can order the part but that will take time to get to your workshop, meaning your customers vehicle is going to be in your garage that bit longer, possibly tying up space. A great solution for your workshop is a bulb display and Neolux has the answer. Kitted out with the most common bulbs you need and a depth of stock, this 463mm x 290mm stand will fit perfectly into any workshop meaning you always have the right bulbs for the job, when you need them.

Normfest Siprem - Silicone Premium

This transparent silicone spray lubricates and protects moving vehicle components made from plastic, rubber, etc. 400ml NOR2897322

Features ■ 132 Bulbs spread across 14 part numbers ■ Size dimensions 463mm W, 290mm H, 125mm D at feet ■ Excellent aftermarket quality ■ Fully E-marked ■ Most popular headlight and auxiliary bulb types available ■ ECE approved and road legal.

Normfest Oxim Ultra - Rust Loosener Spray

Normfest High-Press Ultra - Adhesive Grease This adhesive lubricating grease leaves an extremely adhesive, non-ageing and shear stable lubricating film. 400ml NOR28944453

Oxim Ultra is suitable for freeing rusted screwed connections, bolts, nuts, etc., as well as lubricating cable pulls, hatches, hinges, etc. 400ml NOR2894441

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SERVICE SOLUTIONS

J&S AUTOCARE, CARSYS Q&A FOR AFTERMARKET

Have you had any feedback from customers? The main thing we’ve heard from our trade customers in particular is how slick the invoicing process is. It’s a small thing, but the invoices created and sent through CarSys look nice and professional, which contributes to the overall customer experience. The inbuilt invoice history system allows our team to see what parts have been used previously and to compare costs.

Aftermarket spoke to Jack Palmer, Managing Director at Gloucester-based J & S Autocare, about the garage’s first year using CarSys – the cloud-based Garage Management Software (GMS) from LKQ Euro Car Parts. What benefits have the team found from using Garage Management Software? We started using CarSys when we launched the business last year. LKQ Euro Car Parts is our main supplier, so it made sense to be using its GMS. The main thing to say for me and the team is that it’s saved us time and money. It’s allowed our technicians to streamline the way they work by having all the details of multiple jobs at their fingertips, such as vehicle MOT and service histories and all the data needed to provide customers with accurate quotes and invoices. This has meant they’ve become more efficient and have been able to take on more jobs. The platform is also very user friendly so has saved us needing to call LKQ Euro Car Parts for things like checking and ordering stock, because its full catalogue is integrated within the software. Which features of CarSys do you use most? We use CarSys for everything. The individual diary for technicians and integrated catalogue means they can order parts directly for each specific job, and the software adds the markup on for you. The reporting feature lets us keep on top of our sales figures, so we frequently use this for sales reports. Being able to view a job’s payment breakdown through the software is great too, as it helps us to maintain a clear record of what’s been taken and what’s owed.

Take control of your workshop

What improvements do you think could be made to the software? We’re aware that CarSys is developing all the time, and new features are being added. Payment breakdowns, for example, are a relatively new tool. The VRM lookup function means our technicians can easily look up MOT and service histories and helps them to order the right parts, faster. What we’d love to see is the software going one step further and sending MOT reminders to customers, and we’re aware that it will soon be able to do this, both via email and SMS. All in all, we’ve been really impressed with using CarSys during our first year. I know some garages run without a GMS, but it’s made such a difference. I can’t imagine us being without it.

How can CarSys help your garage?

CLOUD BASED CarSys is entirely cloud based meaning that no installation is required and access is possible from any device with internet connectivity. All updates are downloaded automatically without affecting the performance of the GMS EFFICIENT GARAGE MANAGEMENT Manage jobs, technician availability and new bookings easily whilst allowing customers to book their repairs online

SIMPLE QUOTE AND INVOICING From CarSys, direct to your customers, without face to face contact

ACCOUNTING INTEGRATION Stay on top of your accounting via integration to your Sage, Xero and Quickbooks online book-keeping software INTEGRATED VEHICLE TECHNICAL INFORMATION Including service schedules and repair times, fluids and capacities, technical manuals and much more. All provided by HaynesPro

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SIMPLE STOCK CONTROL Manage stock levels and orders directly within CarSys

Find out more about getting CarSys installed for your business https://omnipart.eurocarparts.com/omnihub/garage-services-support/carsys-cloud-based-gms

ONLINE PARTS ORDERING Order any required parts directly from CarSys quicker and easier than ever before by using LKQ Euro Car Parts market leading catalogue

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